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Use Of Feldspar

Ceramics

In ceramics applications, feldspars are used as fluxing agent, softening melting and wetting other batch constituents. Surface tension pulls the remaining solid particles together, giving a densification of the ceramic body with rising temperature the alkalis become more active and first dissolve the clay particles and then the free silica. The flux controls the degree of vitrification of the ceramic body during firing. As different ceramic bodies require different degrees of vitrification, the amount of flux varies accordingly. Potassium feldspar (K-spar) has technical advantages over sodium feldspar (Na-spar), as it forms a melt of high viscosity that decreases only slightly with increased temperature, thereby making ceramics stronger and more refractory K-spars are mainly used in electrical porcelain applications and porcelain enamels. Na-spars are more often used in ceramics because they are cheaper. After clay, feldspar is the biggest ingredient in the raw material batch for ceramic bodies. Typical feldspar contents are <25% in earthernware, 25-35% in sanitary ware, 15-30% in white ware, 10-55% in floor and wall tiles and 30-55% in electrical porcelain.

Glass

The alkali content in feldspar acts as a flux, lowering the glass batch melting temperature and thus cutting production cost. But feldspar are primarity added to glass batches for their alumina content. Alumina acts as a matrix former by reducing the tendency for glass to devitrify, and as a stabiliser, which improves the chemical durability of glass and its physical resistance to scratching, bending, breaking and thermal shock. Typical feldspar contents of glass range from 0.05% for flat glass and textile-grade fibreglass, 8% for container glass, 11 % for some speciality glass application, and up to 18% for insulation fibreglass.

Refractory

In the refractory industry, feldspar is used as one of the batch constituents in the manufacture of acid proof refractory bricks. It is mixed with fireclay to make the acid proof refractory bricks

Abrasives

Fine grained feldspar is used in abrasive industry as mild abrasive material for incorporation in scouring powders. Although its hardness is around 6, because of its semiconchoidal fracture, it is used as a mild abrasive. In scouring powder, feldspar is preferred to silica sand on considered reasons of better health safety as its silica content is combined and not free. Ground feldspar is used as non-skid dusting agent for city floors. It is also used as a bond in bonded abrasives. Vitrified wheels with a clay-feldspar bond are preferred because of their high rigidity and dimensional stability.

Electrode

In welding electrode industry, feldspar is used as a flux. Its fluxing properties make it an ideal ingredient in batch mixes for coating the electrodes. Feldspar, as a flux, is generally incorporated into the dry blend mix for coating electrodes used in the manual metal arc process. Feldspar incorporated into the mix carries out two important functions namely (i) It acts as an arc stabiliser, & (ii) helps in weld pool protection. In the case of weld pool protection, slag formers such as felspar form a molten/solid barrier to protect the weld pool and new weld metal. Feldspar can form between 5 and 10% of the total dey blend mix. In India, mostly potassium felspar is used though in other countries both potassium and sodium bearing feldspar are used. There is an increasing trend for using high potassium bearing feldspar because they give a smoother arc which is important in certain applications. Each type of feldspar gives a unique slag viscosity, but finally it is the manufacture's experience, rather than chemical understanding, that dictates' which felspar affects the viscosity in a particular way.

Fillers & extenders

Physical properties, such as good dispersibilty, chemical inertness and stable pH. low free silica content and brightness of 89-95% lend fine ground feldspathic materials excellent filler qualities. However, in this field of application, feldspar complete with other, cheepoo and geographically more converient minerals, including baryter, calcium carbonate kaolin, mica and tale. As aresult a this, feldspathic materials are often considered the second choice in filler & extender applications. On the whole, fillers still represent a small market for feldsparthic minerals, but demand in the paint, plastic and rubber industries is increasing because in paint application that are subject to acidic environment (e.g.out door paints, anti corrosive paint, grout & plasters)

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